I approve
[position, signature, full name.
Manager or other
Official authorized
Approve
[organizational and legal form, job description]
name of organization, [day, month, year]
enterprises] M.P.
Job description
5th category car repair mechanic [name of organization, enterprise, etc.]
This job description has been developed and approved in accordance with the provisions Labor Code Russian Federation, Unified Tariff and Qualification Directory of Work and Professions of Workers Issue 2, approved. Resolution of the Ministry of Labor of the Russian Federation dated November 15, 1999 N 45, List of industries, workshops, professions and positions with hazardous working conditions, work in which gives the right to additional leave and shortened working hours, approved. Resolution of the State Committee for Labor of the USSR and the Presidium of the All-Union Central Council of Trade Unions of October 25, 1974 N 298/P-22, Model standards for the free issuance of certified special clothing, special footwear and other equipment personal protection employees of cross-cutting professions and positions in all sectors of the economy engaged in work with hazardous and (or) hazardous conditions labor, as well as work performed in special temperature conditions or associated with pollution, approved. by order of the Ministry of Health and social development RF dated October 1, 2008 N 541n, and other legal acts regulating labor relations.
1. General Provisions
1.1. A car repair mechanic of the 5th category belongs to the category of workers and is directly subordinate to [name of the position of the immediate supervisor].
1.2. For the position of car repair mechanic of the 5th category, a person with a secondary education is accepted professional education and work experience in the specialty of at least [value] years.
1.3. A car repair mechanic of the 5th category is hired and dismissed from work by order of [position of the head of the organization].
1.4. A car repair mechanic of the 5th category must know:
Basic techniques for performing work on disassembling individual simple units;
Purpose and rules of use of used plumbing and instrumentation tools;
Name and marking of metals, oils, fuels, brake fluid, detergent compounds;
Basic information about the structure of cars and motorcycles;
The order of assembling simple units;
Techniques and methods for cutting, splicing, insulating and soldering electrical wires;
The main types of electrical and insulating materials, their properties and purpose;
Methods of performing fastening work and the scope of first and second maintenance;
Purpose and rules for using the most common universal and special devices and instrumentation;
Basic mechanical properties of processed materials;
Purpose and use of cooling and brake fluids, oils and fuels;
Purpose and basic properties of materials used in the repair of electrical equipment;
Rules for the use of pneumatic and electric tools;
Fundamentals of electrical engineering and metal technology in the scope of work performed;
Design and purpose of units, assemblies and devices of medium complexity;
Design and purpose of diesel and special trucks and buses;
Structural design of serviced cars and buses;
Rules for assembling cars and motorcycles;
Electrical and wiring diagrams cars;
Repair of parts, components, assemblies and devices;
Basic techniques for disassembling, assembling, removing and installing devices and electrical equipment;
Adjustment and fastening work;
Typical malfunctions of the electrical equipment system, methods for their detection and elimination;
Basic properties of metals;
Purpose of heat treatment of parts;
Construction of universal special devices and instrumentation;
System of admissions and landings;
Roughness qualities and parameters;
Technical specifications for assembly, repair and adjustment of units, components and devices;
Methods for identifying and ways to eliminate complex defects discovered during the repair, assembly and testing of units, components and devices;
Test rules and modes;
Technical conditions for testing and delivery of units and components;
Technical specifications for repair, assembly, testing and adjustment of complex units and electrical equipment;
Purpose and rules for the use of complex testing facilities;
Design, purpose and rules for using control and measuring instruments;
Electrical and wiring diagrams of any complexity and the interaction of devices and assemblies in them;
Design of universal and special devices;
Frequency and scope of maintenance of electrical equipment and main components and assemblies of vehicles;
Causes of wear of associated parts and ways to identify and eliminate them;
Construction of test benches;
Rules and regulations on labor protection, industrial sanitation and fire safety;
Rules for the use of personal protective equipment;
Requirements for the quality of work performed;
Types of defects and ways to prevent and eliminate them;
Production alarm;
Requirements for the rational organization of labor in the workplace.
2. Job responsibilities
2.1. Dismantling of units and electrical equipment of cars.
2.2. Determination and elimination of malfunctions in the operation of components, mechanisms, devices of cars and buses.
2.3. Chiseling, cutting with a hacksaw, filing, deburring, washing, threading, drilling holes on the jig in a car, cleaning off dirt, washing after disassembly and lubrication of parts.
2.4. Connecting and soldering wires to devices and electrical equipment units.
2.5. Dismantling of trucks, including special and diesel ones, passenger cars, buses over 9.5 m long and motorcycles.
2.6. Repair and assembly of diesel, special trucks, buses, motorcycles, imported cars, pickup trucks and minibuses.
2.7. Removal and installation of simple lighting fixtures.
2.8. Cutting, splicing, insulating and soldering wires.
2.9. Carrying out fastening work during the first and second maintenance, eliminating identified minor faults.
2.10. Carrying out fastening work threaded connections during maintenance with replacement of worn parts.
2.11. Disassembly, repair, assembly of complex units, components and devices and their replacement during maintenance.
2.12. Testing of cars and buses of all types at the stand.
2.13. Adjustment and testing of complex units, components and devices of automobiles on stands and chassis and their replacement during maintenance.
2.14. Checking parts and components of electrical equipment using testing equipment and testing devices.
2.15. Sorting out parts after disassembly and washing.
2.16. Metalworking of parts according to 12-14 qualifications using fixtures, metalworking and instrumentation.
2.17. Metalworking of parts according to 7-10 qualifications using universal devices.
2.18. Complex metalworking, finishing of parts to 6-7 qualifications.
2.19. Repair and installation of complex units and components.
2.20. Static and dynamic balancing of parts and assemblies of complex configuration, preparation of defective lists.
2.21. Installation of devices and electrical equipment units according to the scheme with their connection to the network.
2.22. Identification and elimination of complex defects and malfunctions in the process of repair, assembly and testing of units, automobile components and electrical equipment.
2.23. Diagnosis and adjustment of systems and assemblies of trucks, cars and buses that ensure traffic safety.
2.24. Management of workers of lower ranks of the same profession.
3. Types of work
A car repair mechanic of the 5th category performs the following types of work:
3.1. Installation according to the complete scheme, connection to the network, checking and adjusting them during the maintenance of units and electrical equipment.
3.2. Balancing crankshafts with flywheels.
3.3. Repair, assembly, testing, elimination of defects on generators, stators, speedometers.
3.4. Assembly and testing of hydraulic lifts of the dumping mechanism.
3.5. Repair and assembly of torque converters.
3.6. Bench testing, adjustment, diagnostics of engines of all types and brands.
3.7. Maintenance, calibration and repair of instruments for testing transmissions, steering, flow meters and gas analyzers.
3.8. Replacing and adjusting bearings on the front and rear axles, diagnosing brakes, steering, lighting and alarm systems.
3.9. Testing on a stand, adjustment, elimination of defects on ignition distributors, relay regulators.
3.10. Repair, assembly, installation and adjustment of hydraulic and pneumatic brakes.
3.11. Post-test bench testing, troubleshooting and final fastening of all cylinder connections, main and connecting rod bearings.
4. Rights
Job descriptions taking into account professional standards 2016-2017
Sample instructions for a 5th category repairman
Sample job description compiled taking into account the professional standard Repairman industrial equipment
1. General Provisions
1.1. A 5th category repairman is a worker and reports directly to ……… (name of position/profession of the manager)
1.2. To work as a 5th category repairman, a person who has mastered educational programs secondary vocational education - training programs for skilled workers, basic vocational training programs - programs vocational training by professions of workers, retraining programs for workers, advanced training programs for workers.
1.3. It is not allowed for a 5th category repairman to perform work at a height of 1.3 m.
1.4. A 5th category repairman must know:
1) documents, objects, methods and techniques for performing lower-skilled work, provided for by production (professional) instructions and (or) professional standard;
2) requirements for the layout and equipment of the workplace;
3) rules for reading drawings;
4) purpose, design of universal devices and rules for the use of plumbing and instrumentation;
5) the design and principles of operation of the serviced components and mechanisms, equipment, units and machines;
6) basic technical data and characteristics of components and mechanisms, equipment, units and machines;
7) technological sequence performing operations during diagnostics and control technical condition units and mechanisms, equipment, units and machines of average complexity;
8) technological sequence of operations when performing:
Fastening works;
Adjustment work;
Lubrication works;
9) methods for diagnosing the performance characteristics of complex components and mechanisms, equipment, units and machines;
10) methods of execution:
Fastening works;
Adjustment work;
Lubrication works;
11) rules and sequence of execution operations:
Disassembly and assembly assembly units complex components and mechanisms;
Replacement of complex components and mechanisms;
Adjustment of complex components and mechanisms;
Adjustments of complex components and mechanisms;
12) methods for diagnosing the technical condition of complex components and mechanisms;
13) special operational requirements for assembly units;
14) requirements for technical documentation of complex components and mechanisms;
15) rules for operating equipment, units and machines to maintain basic parameters and technical characteristics;
16) frequency and maintenance schedules for complex equipment, units and machines;
17) rules and procedure for preparing technical documentation for renovation work during maintenance;
18) methods and means of quality control of work performed;
19) basic mechanical properties of processed materials;
20) typical defects when performing metalworking, the reasons for their occurrence and methods of prevention;
21) methods for eliminating defects during metalworking;
22) methods of dimensional processing of complex parts;
23) methods and sequence of fitting operations for metalworking of complex parts;
24) the main types and causes of defects during machining, methods of prevention and elimination;
25) signs symbol tolerances, qualities, roughness parameters, methods of basing workpieces;
26) general information about the system of tolerances and landings, grades and roughness parameters by grade;
27) principles of operation of grinding, table-drilling and sharpening machines;
28) technological process machining on grinding, table-drilling and sharpening machines;
29) purpose, rules and conditions of use of the most common clamping devices, measuring and cutting tools for machining parts on grinding, table-top drilling and sharpening machines;
30) types and purposes of hand and mechanized tools;
31) purpose, design and rules for using control and measuring instruments;
32) rules and sequence of measurements;
33) methods and means of quality control:
Mechanical processing;
Metalworking;
34) labor protection requirements during the maintenance of complex equipment, units and machines;
35) labor protection requirements when performing:
Work on grinding, benchtop drilling and sharpening machines;
Locksmith work;
Installation and dismantling works;
36) ……… (other requirements for necessary knowledge)
1.5. A 5th category repairman must be able to:
1) perform work (operations, actions) at lower levels;
2) maintain the condition of the workplace in accordance with labor protection, fire, industrial and environmental safety, rules for organizing a mechanic’s workplace when:
Maintenance;
Metalworking;
4) disconnect and de-energize complex components and mechanisms, equipment, units and machines;
5) produce:
Visual inspection of wear of components and mechanisms;
Measurements using instrumentation;
Fastening works;
Adjustment work;
Lubrication works;
6) draw up technical documentation for repair work during maintenance;
7) draw up defective statements for the repair of complex equipment, units and machines;
8) prepare assembly units for installation and dismantling work;
9) disassemble and reassemble assembly units, replace complex components and mechanisms;
10) carry out adjustment and adjustment of complex components and mechanisms;
11) choose metalworking and mechanized tools and devices when performing installation and dismantling work, for metalworking of complex parts;
12) make simple devices for installation and dismantling work;
13) make measurements using control and measuring instruments;
14) determine inter-operational allowances and tolerances for inter-operational dimensions;
15) make markings in accordance with the required technological sequence;
16) carry out chopping, straightening, bending, cutting, filing, drilling, countersinking, countersinking, and deployment of complex parts in accordance with the required technological sequence;
17) perform scraping, sawing, fitting and fitting, lapping, finishing, polishing;
18) determine the dimensions of parts and assemblies using universal and specialized measuring instruments in accordance with technical documentation;
19) check the compliance of complex parts and assemblies and auxiliary materials with the requirements of technical documentation (maps);
20) install and secure parts and assemblies in clamping devices of various types;
21) select and prepare for work cutting and control and measuring tools depending on the material being processed;
22) install optimal mode processing in accordance with the technological map;
23) manage:
Peeling machine;
Tabletop drilling machine;
Sharpening machine;
24) carry out processing in accordance with the technological route;
25) control the quality of work performed when:
Metalworking of complex parts using control and measuring tools;
Maintenance of complex equipment, units and machines, installation and dismantling work;
Mechanical processing of parts using control and measuring tools;
26) carry out Maintenance complex equipment, units and machines in compliance with labor protection requirements;
27) do:
Work on grinding, benchtop drilling and sharpening machines in compliance with labor protection requirements;
Installation and dismantling work in compliance with labor protection requirements;
Metalworking in compliance with labor protection requirements;
28) ……… (other requirements for necessary skills)
1.6. ……… (other general provisions)
2. Labor functions
2.1. The labor functions of a 5th category repairman are:
2.1.1. Maintenance and repair of complex parts, assemblies and mechanisms, equipment, units and machines:
1) maintenance of complex components and mechanisms, equipment, units and machines;
2) installation and dismantling of complex components and mechanisms;
3) metalworking of complex parts;
4) mechanical processing of complex parts and assemblies.
2.1.2. Management of repairmen of lower qualifications (category).
2.2. ……… (other functions)
3. Responsibilities
3.1. Before the start of the working day (shift), a 5th category repairman:
1) undergoes a pre-shift (preventive) medical examination in accordance with the established procedure;
2) receives a production task;
3) if necessary, undergoes training on labor protection;
4) takes over the shift;
5) checks the serviceability of devices, tools, equipment, etc., personal protective equipment;
6) ……… (other duties)
3.2. In the process of work, a repairman of the 5th category:
1) performs the work for which he has been instructed and authorized to work;
2) uses special clothing, safety shoes and other personal protective equipment;
3) receives instructions from the immediate supervisor on the performance of the task, safe techniques and methods of work;
4) complies with the rules of use technological equipment, devices and tools, methods and techniques for performing work safely;
5) immediately notify the immediate supervisor of all deficiencies discovered during work;
6) complies with the requirements of personal hygiene and industrial sanitation;
7) ……… (other duties)
3.3. During the working day (shift), a 5th category repairman performs the following duties as part of his job functions:
3.3.1. Within the framework of the labor function specified in subparagraph 1 of paragraph 2.1.1 of these instructions:
2) analyzes the initial data ( technical documentation, unit, mechanism);
3) carries out diagnostics of the technical condition of complex components and mechanisms, equipment, units and machines;
4) performs adjustments of complex components and mechanisms, equipment, units and machines;
5) performs lubrication work;
6) determines violations in the operation of complex components and mechanisms, equipment, units and machines;
3.3.2. Within the framework of the labor function specified in subparagraph 2 of paragraph 2.1.1 of these instructions:
1) carries out preparatory and final operations and operations to maintain the workplace;
2) analyzes the initial data (technical documentation, components and mechanisms);
3) carries out diagnostics of the technical condition of complex components and mechanisms;
4) assembles and disassembles assembly units of complex components and mechanisms;
5) replaces complex components and mechanisms;
6) performs adjustments of complex components and mechanisms;
7) exercises control over the quality of work performed.
3.3.3. Within the framework of the labor function specified in subparagraph 3 of paragraph 2.1.1 of this instruction:
1) carries out preparatory and final operations and operations to maintain the workplace;
2) analyzes the source data (technical documentation, part);
3) performs dimensional processing of complex parts;
4) carries out fitting operations of metalworking of complex parts;
3.3.4. Within the framework of the labor function specified in subparagraph 4 of paragraph 2.1.1 of these instructions:
1) carries out preparatory and final operations and operations to maintain the workplace;
2) analyzes the initial data (technical documentation, part, assembly) to conduct the technological process of machining complex parts and assemblies;
3) prepares the machine for machining complex parts and assemblies;
4) carries out the technological process of machining complex parts and assemblies;
5) exercises control over the quality of work performed.
3.3.5. Within the framework of the labor function specified in paragraph 2.1.2 of this instruction:
1) issues shift assignments to repairmen of lower qualifications (grade);
2) organizes and coordinates the work of repairmen of lower qualifications (category);
3) gives instructions and explanations on the performance of work to repairmen of lower qualifications (category);
4) carries out quality control of work performed by repairmen of lower qualifications (grade).
3.4. At the end of the working day (shift), the repairman:
1) puts devices and tools in proper condition and transfers them for storage;
2) removes dirt from workwear and safety shoes, if necessary, places them for drying and storage;
3) submits established reports;
4) performs an inspection (self-examination);
5) hands over a shift;
6) ……… (other duties)
4. Rights
4.1. When performing his job functions and duties, a 5th category repairman has labor rights provided for by the agreement concluded with the employee employment contract, Internal labor regulations, local regulations, the Labor Code of the Russian Federation and other acts of labor legislation.
4.2. ……… (other provisions on employee rights)
5. Responsibility
5.1. A repairman of the 5th category is subject to disciplinary liability in accordance with Art. 192 of the Labor Code of the Russian Federation for improper performance through his fault of the duties listed in this instruction.
5.2. A repairman of the 5th category carries financial liability for ensuring the safety of inventory items entrusted to him.
5.3. A repairman of the 5th category for committing offenses in the course of his activities, depending on their nature and consequences, is subject to civil, administrative and criminal liability in the manner prescribed by law.
5.4. ……… (other liability provisions)
6. Final provisions
6.1. This manual has been developed based on Professional standard“Industrial equipment repairman”, approved by Order of the Ministry of Labor and Social Protection of the Russian Federation dated December 26, 2014 N 1164n, taking into account ……… (details of local regulations of the organization)
6.2. The employee is familiarized with this job description upon hiring (before signing the employment contract).
The fact that the employee has familiarized himself with this job description is confirmed by ……… (by signature on the familiarization sheet, which is an integral part of this instruction (in the journal of familiarization with job descriptions); in a copy of the job description kept by the employer; in another way)
6.3. ……… (other final provisions).
Unified Tariff and Qualification Directory of Works and Professions of Workers (UTKS), 2019
Part No. 2 of Issue No. 2 of ETKS
The issue was approved by Resolution of the Ministry of Labor of the Russian Federation dated November 15, 1999 N 45
(as amended by Order of the Ministry of Health and Social Development of the Russian Federation dated November 13, 2008 N 645)
Repairman
§ 153. Repairman 2nd category
Characteristics of work. Disassembly, repair, assembly and testing of simple components and mechanisms of equipment, units and machines. Repair of simple equipment, units and machines, as well as of medium complexity, under the guidance of a more highly qualified mechanic. Mechanical processing of parts for 12 - 14 qualifications. Washing, cleaning, lubricating parts and removing the fill. Performing work using pneumatic, electric tools and on drilling machines. Scraping parts using power tools. Manufacturing of simple devices for repair and assembly.
Must know: basic techniques for performing work on disassembling, repairing and assembling simple components and mechanisms, equipment, units and machines; purpose and rules for using plumbing and instrumentation; basic mechanical properties of processed materials; system of tolerances and landings, qualities and roughness parameters; name, marking and rules for using oils, detergents, metals and lubricants.
Work examples
1. Open hearth furnace fittings, chokes, shut-off valves - removal, repair, installation.
2. Bolts, nuts, studs - filing, threading, changing them and fastening them.
3. Shut-off valves for air, oil and water - installation to suit the location.
4. Filling windows, lid lifter ropes and transfer devices - change.
5. Elbows, tees for pipelines - hydraulic testing and assembly.
6. Lubricators, linear feeders - repair, adjustment.
7. Oil coolers - disassembly, repair, assembly.
8. Piston pumps - repair, installation.
9. Equipment - neutralization from acidic and alkaline environments.
10. Fences - removal and installation.
11. Gaskets - manufacturing.
12. Gearboxes of tumbling drums - disassembly, repair and assembly.
13. Metal mesh - replacement, production, repair.
14. Sharpened emery machines and vacuum cleaners for them - repair, assembly, replacement and straightening of abrasive wheels.
15. Dowels - filing.
16. Creels of warping machines - repair and installation on the machine.
§ 154. Repairman 3rd category
Characteristics of work. Disassembly, repair, assembly and testing of medium complexity components and mechanisms of equipment, units and machines. Repair, adjustment and testing of medium complexity equipment, units and machines, as well as complex ones under the guidance of a mechanic of higher qualifications. Mechanical processing of parts for 11 - 12 qualifications. Repair of lined equipment and equipment made from protective materials and ferrosilicon. Disassembly, assembly and compaction of faolite and ceramic equipment and communications. Manufacturing of devices of medium complexity for repair and assembly. Performance rigging work when moving loads using simple lifting equipment and mechanisms controlled from the floor.
Must know: arrangement of equipment being repaired; purpose and interaction of main components and mechanisms; technological sequence of disassembly, repair and assembly of equipment, units and machines; technical specifications for testing, adjustment and acceptance of components and mechanisms; basic properties of processed materials; arrangement of universal devices and used control and measuring instruments; system of tolerances and landings, qualities and roughness parameters; rules for slinging, lifting, moving loads; rules for operating lifting equipment and mechanisms controlled from the floor.
Work examples
1. High vacuum vacuum units for installations of medium complexity - repair.
2. Valves of all diameters - valve grinding.
3. Fans - repair and installation.
4. Inserts - fitting and filing along parallels.
5. Gas pipelines - sealing suction points with diabase putty and oil bitumen.
6. Chutes for pouring cast iron - replacement.
7. Complex casings and frames - manufacturing.
8. Metal conveyors - replacement of rollers.
9. Speed and feed boxes in metalworking machines of medium complexity - assembly and adjustment.
10. Blades, beaters, shafts, conveyor plates, turns of augers - straightening.
11. Lunettes - repair.
12. Tool magazines, automatic tool changers - repair, adjustment.
13. Winding machines (textile) - major renovation plates, lifting levers, cranks, spindles.
14. Filling machines - repair of conveyor chains, replacement of molds.
15. Coal loading machines - assembly and installation of a brake device with a lever.
16. Mills, screens, drying drums - current repairs.
17. Centrifugal pumps - repair, installation.
18. Semi-automatic welding machines, installations - medium and current repairs.
19. Gas-electric cutters - replacement of tips with centering of electrodes.
20. Sieves and knives - removal, installation and adjustment.
21. Woodworking machines - current repairs.
22. Weaving machines - changing lower shafts and clamps.
23. Lathes - complete renovation longitudinal and transverse slides, calipers.
24. Heat exchangers - repair, assembly.
25. Pipelines - disassembly.
26. Spindle positioning devices - adjustment.
27. Slag trucks - inspection, lubrication and repair.
28. Electric furnaces - disassembly and repair.
§ 155. Repairman 4th category
Characteristics of work. Disassembly, repair, assembly and testing of complex components and mechanisms. Repair, installation, dismantling, testing, regulation, adjustment of complex equipment, units and machines and delivery after repair. Mechanical processing of parts and assemblies according to 7 - 10 qualifications. Manufacturing of complex devices for repair and installation. Preparation of defect reports for repairs. Carrying out rigging work using lifting and transport mechanisms and special devices.
Must know: installation of repaired equipment, units and machines; rules for regulating machines; methods for eliminating defects during repair, assembly and testing of equipment, units and machines; device, purpose and rules of use of the control and measuring instruments used; design of universal and special devices; methods for marking and processing simple various parts; system of admissions and landings; qualities and roughness parameters; properties of acid-resistant and other alloys; basic provisions for preventive maintenance of equipment.
Work examples
1. Column-type devices - repair, assembly.
2. Oxygen and argon equipment for electric melting furnaces - repair, maintenance.
3. Shut-off valves - inspection, repair, installation.
4. Vibrating screens - replacement of whitefish.
5. Gas ducts - replacement of dampers.
6. Scrubber seals - adjustment.
7. Hydraulic boosters, hydraulic motors - repair, assembly, testing.
8. Multi-position automatic heads - repair, adjustment.
9. Granulators - replacement of lining and sides.
10. Crushers - repair with replacement and adjustment of worn parts, adjustment of crushing size.
11. Calenders, universal and rotary ironing presses - repair and adjustment.
12. Oxygen booster compressors - current and medium repairs.
13. Spindle cones - checking and restoration by lapping.
14. Speed and feed boxes of metalworking machines - assembly and adjustment.
15. Steam and hot water boilers - repair.
16. Drilling machines - installation and installation.
17. Die casting machines - repair.
18. Charging machines for open-hearth furnaces - alignment of columns along the vertical axis and level, repair of the rolling and rotating mechanism of the trunk.
19. Spinning machines - major repairs and adjustments.
20. Sewing machines - current and major repairs.
21. Mills, screens, drying drums - average repair.
22. Deep and sucker rod pumps - repair and assembly.
23. Caps for converter necks - dismantling, installation.
24. Fuel oil equipment - repair.
25. Equipment of preparatory workshops (areas) for production vegetable oils and apparatus for fat processing plants - assembly, adjustment and testing.
26. Pneumatic pumps, smoke exhausters, exhausters - repair.
27. Critical bearings - filled with babbitt and scraped.
28. Gearboxes of rotary kilns, steam mills, conveyors, plate conveyors, feeders - repair.
29. Air converter and water jacket systems - adjustment, major repairs.
30. Mixers and sulfurizers - replacement of shafts and couplings.
31. Woodworking and metal-cutting machines - major repairs, adjustment.
32. Weaving machines - major repairs and adjustment of the weft mechanism.
33. Sectional and spindle turbodrills - repair, assembly, adjustment, testing.
34. Pig stackers - repair with replacement of parts.
§ 156. Repairman 5th category
Characteristics of work. Repair, installation, dismantling, testing, regulation and adjustment of complex equipment, units and machines and delivery after repair. Mechanical processing of parts and assemblies according to 6 - 7 qualifications. Disassembly, repair and assembly of components and equipment in conditions of intense and dense landings.
Must know: design features repaired equipment, units and machines; technical conditions for repair, assembly, testing and regulation and for the correct installation of equipment, units and machines; technological process of repair, assembly and installation of equipment; rules for testing equipment for static and dynamic balancing of machines; geometric constructions with complex markings; methods for determining premature wear of parts; methods for restoring and strengthening worn parts and applying a protective coating.
Work examples
1. Automatic multi-spindle turret lathes, copying machines, jig boring machines, gear planing and roll lathes - average repair, installation, adjustment, accuracy testing, start-up and commissioning.
2. Units high pressure(synthesis columns), separators, evaporators, water condensers, refrigerators - current and medium repairs.
3. Distillation and distillation devices - major repairs.
4. Apparatuses, high-pressure gas pipelines - inspection, repair and testing.
5. Complex film projection devices and developing machines - average repair.
6. Oxygen and argon equipment for open-hearth furnaces - repair, maintenance.
7. Gas blowers - overhaul and testing.
8. Vacuum drying and ironing rollers - repair and adjustment.
9. Gearboxes of semi-automatic lathes - assembly and switching with mutual fitting of splined rollers and gears.
10. Oxygen booster compressors - major repairs.
11. Lifting machines - repair, adjustment and leveling of crane tracks.
12. Machines for sorting letters - repair.
13. Charging machines for open-hearth furnaces - complete repairs with replacement of the shaft, adjustment of all mechanisms.
14. Loading machines - inspection of the movement and rotation mechanism, disassembly, assembly, alignment and replacement of parts.
15. Automated washing machines - repair and adjustment.
16. Mills, screens, drying drums - overhaul, testing, adjustment and delivery.
17. Hydraulic feed mechanisms of metalworking machines - repair and adjustment.
18. Mechanisms of hydraulic pipelines of machine tools - repair, assembly, adjustment.
19. Vacuum and fore-vacuum pumps - major repairs.
20. Blast furnaces - installation of an inclined bridge.
21. Reactors - repair.
22. Gearboxes for rotary kiln cranes and differential gearboxes for rolling mills - inspection, repair.
23. Robots and manipulators with program control with a repair complexity category of up to 20 units. - major repairs, adjustment.
24. Deep drilling rigs - repair.
25. Gear grinding, gear shaping, gear planing machines with complex curved guides - checking for accuracy.
26. Computer controlled machines - testing for rigidity.
27. Volumetric turbodrills, geared, jet-turbine, high-torque, with precision casting turbines - repair, assembly, installation, regulation, testing.
28. Vacuum evaporation units - disassembly, repair, assembly.
29. Cylinders, main and connecting rod bearings - check after running in and final fastening of all connections.
30. Economizers, steam superheaters, compressor and blower units - major repairs, delivery after testing.
31. Electric and ore-smelting furnaces - checking the alignment of the lifting screws, conveyor and fit of the furnace body on all four columns.
§ 157. Repairman 6th category
Characteristics of work. Repair, installation, dismantling, testing and regulation of complex large-sized, unique, experimental and experimental equipment, units and machines. Identification and elimination of defects during equipment operation and during inspection during repairs. Accuracy and load testing of repaired equipment.
Must know: design features, kinematic and hydraulic diagrams of the equipment, units and machines being repaired; methods of repair, assembly, installation, accuracy testing and testing of repaired equipment; permissible loads on working parts, assemblies, mechanisms of equipment and preventive measures to prevent breakdowns, corrosive wear and accidents.
Work examples
1. Automatic multi-spindle lathes, semi-automatic multi-tool vertical lathes - major overhaul.
2. Hydraulic equipment - repair and adjustment.
3. Complex film projection devices and developing machines - major repairs.
4. Rolling mill stands - inspection, adjustment, testing and delivery after repair.
5. Automatic lines of all processing profiles, having complex units - major and medium repairs.
6. Automatic molding lines - major repairs, assembly, adjustment and delivery.
7. Complex mechanized lines for flour and confectionery, pasta and bakery products and automatic in perfumery and cosmetics production - repair and adjustment.
8. Sintering machines - regulation of machine movement and thermal clearance, alignment of the drive along the axis of the head radius.
9. Skip and cage mine lifting machines - repair, testing, delivery.
10. Precision equipment - repair, delivery.
11. Ore-smelting furnaces - overhaul of the contact system and rejection of defective parts.
12. Tubular furnaces - coil testing.
13. Hydraulic presses - major and medium repairs.
14. Steam-hydraulic presses - major repairs.
15. Robots and manipulators with program control with a repair complexity category of over 20 units. - installation, repair, adjustment.
16. Aggregate, drum-milling and special machines, automatic and semi-automatic special grinding machines for turning and grinding cam and conical shafts - repair.
17. Jig boring machines - restoration of coordinates.
18. Machines with program control - checking for accuracy, restoring coordinates, repair, testing.
19. Electric pulse machines - repair.
20. Supercentrifuges, imported paint grinding machines, planetary and rotary gearboxes vacuum pumps- repair.
21. Turbochargers - major repairs and delivery.
22. Air separation units - major repairs.
23. Launching device for launching ships - major repairs, alignment and regulation.
24. Refrigerators, high-pressure units (synthesis columns), separators, evaporators, water condensers - major repairs.
25. Extractor, small press, automatic and semi-automatic (dosing, cutting, packaging, etc.), compressors - assembly, adjustment and adjustment.
26. Electric furnaces, water jackets, converters - adjusting hydraulic equipment and checking the completeness of repairs.
§ 158. Repairman 7th category
Characteristics of work. Diagnostics, prevention and repair of complex equipment in flexible production systems. Elimination of equipment failures during operation by performing a range of works on repair and adjustment of mechanical, hydraulic and pneumatic systems.
Must know: design features, hydraulic and kinematic diagrams of complex equipment being repaired; methods of diagnostics, repair, assembly and installation, accuracy testing and testing of repaired equipment; permissible loads on operating parts, components, equipment mechanisms and preventive measures to prevent malfunctions; technological processes of repair, testing and commissioning of complex equipment.
§ 159. Repairman 8th category
Characteristics of work. Diagnostics, prevention and repair of unique and experimental equipment in flexible production systems and participation in the work to ensure that it reaches the specified operating parameters.
Must know: design, kinematic and hydraulic diagrams of experimental and unique equipment being repaired; instrumentation and stands for diagnosing, repairing and servicing equipment; technological processes for repairing unique and experimental equipment.
Secondary vocational education required.
Note. The 7th and 8th categories of this profession are assigned only when working in pre-production workshops, in experimental and experimental workshops.
I CONFIRM:
________________________
[Job title]
________________________
________________________
[Name of company]
________________/[FULL NAME.]/
"____" ____________ 20__
JOB DESCRIPTION
Repairman 5th category
1. General Provisions
1.1. This job description defines and regulates the powers, functional and job responsibilities, rights and responsibilities of a 5th category repairman [Name of organization in genitive case] (hereinafter referred to as the Company).
1.2. A repairman of the 5th category is appointed to the position and dismissed from the position in the manner established by the current labor legislation by order of the head of the Company.
1.3. A 5th category repairman belongs to the category of workers and reports to [name of the position of the immediate supervisor in dative case] Companies:
- Deputy Head for ACh,
- Deputy Head of Technology,
- Deputy Head of Construction,
- head of the economic department,
- head of the technical department,
- head of the construction department.
1.4. A person with secondary education and appropriate training in the specialty is appointed to the position of repairman of the 5th category, without presenting requirements for work experience.
1.5. A 5th category repairman must know:
- design features of the equipment, units and machines being repaired;
- technical conditions for repair, assembly, testing and regulation and for the correct installation of equipment, units and machines;
- technological process of repair, assembly and installation of equipment;
- rules for testing equipment for static and dynamic balancing of machines;
- geometric constructions with complex markings;
- methods for determining premature wear of parts;
- methods for restoring and strengthening worn parts and applying a protective coating.
1.6. In his activities, a 5th category repairman is guided by:
- regulations and teaching materials regarding the work being performed;
- internal labor regulations;
- orders and instructions of the head of the Company and immediate supervisor;
- this job description;
- rules on occupational health, safety, industrial sanitation and fire protection.
1.7. During the period of temporary absence of a 5th category repairman, his duties are assigned to [deputy position title].
2. Functional responsibilities
A 5th category repairman is required to perform the following labor functions:
2.1. Repair, installation, dismantling, testing, regulation and adjustment of complex equipment, units and machines and delivery after repair.
2.2. Metalworking of parts and assemblies according to 6-7 qualifications.
2.3. Disassembly, repair and assembly of components and equipment in conditions of intense and dense landings.
3. Rights
A 5th category repairman has the right to:
3.1. Give instructions and tasks to his subordinate employees on a range of issues included in his functional responsibilities.
3.2. Monitor the implementation of production tasks, timely execution of individual assignments by employees subordinate to him.
3.3. Request and receive necessary materials and documents related to his activities and the activities of his subordinate employees.
3.4. Interact with other services of the enterprise on production and other issues included in its functional responsibilities.
3.5. Get acquainted with draft decisions of the enterprise management concerning the activities of the Division.
3.6. Submit proposals for improvement of work related to the responsibilities provided for in this Job Description for the manager’s consideration.
3.7. Submit for consideration by the manager proposals on encouraging distinguished employees, imposing penalties on violators of production and labor discipline.
3.8. Report to the manager about all identified violations and shortcomings in connection with the work performed.
4. Responsibility and performance evaluation
A 5th category repairman bears administrative, disciplinary and material (and in some cases provided for by the legislation of the Russian Federation, criminal) responsibility for:
4.1.1. Failure to carry out or improperly carry out official instructions from the immediate supervisor.
4.1.2. Failure to perform or improper performance of one's job functions and assigned tasks.
4.1.3. Illegal use of granted official powers, as well as their use for personal purposes.
4.1.4. Inaccurate information about the status of the work assigned to him.
4.1.5. Failure to take measures to suppress identified violations of safety regulations, fire safety and other rules that pose a threat to the activities of the enterprise and its employees.
4.1.6. Failure to ensure compliance with labor discipline.
4.2. The assessment of the work of a 5th category repairman is carried out:
4.2.1. By the immediate supervisor - regularly, in the course of the employee’s daily performance of his labor functions.
4.2.2. The certification commission of the enterprise - periodically, but at least once every two years, based on documented results of work for the evaluation period.
4.3. The main criterion for assessing the work of a 5th category repairman is the quality, completeness and timeliness of his performance of the tasks provided for in these instructions.
5. Working conditions
5.1. The work schedule of a 5th category repairman is determined in accordance with the internal labor regulations established by the Company.
5.2. Due to production needs, a 5th category repairman can go on business trips (including local ones).
I have read the instructions on ___________/___________/“____” _______ 20__.
In the job description repairman has a lot in common with and. The main thing for all these specialists is maintaining working condition and repairs various equipment, the same applies to the job responsibilities of a repairman.
Job description of a repair mechanic
(Job description for a repairman)
I APPROVED
CEO
Last name I.O. ________________
"________"_____________ ____ G.
1. General Provisions
1.1. A repairman belongs to the category of workers.
1.2. A repairman is appointed to a position and dismissed from it by order general director on the recommendation of the chief engineer/site manager.
1.3. The repairman reports directly to the chief engineer/site manager.
1.4. During the absence of a repairman, his rights and responsibilities are transferred to another official, as announced in the organization order.
1.5. A person who meets the following requirements is appointed to the position of repairman: primary vocational or secondary vocational education, work experience in the relevant field for at least a year.
1.6. A repairman must know:
- technological processes for manufacturing products;
- kinematic and electrical circuits serviced machines;
- design and rules for using complex instrumentation and instruments;
- design features of universal, special devices and other equipment;
- ways to install the tool;
- enterprise standards and methodological instructions for quality as they relate to its activities.
1.7. A repairman is guided in his activities by:
- legislative acts of the Russian Federation;
- Charter of the organization, Internal Labor Regulations, other regulations of the company;
- orders and instructions from management;
- this job description.
2. Job responsibilities of a repairman
A repairman performs the following job duties:
2.1. Performs timely repairs of production site equipment.
2.2. Conducts scheduled preventive maintenance (PPR) of equipment according to the PPR schedule.
2.3. Identifies the causes of premature wear of equipment, takes measures to prevent and eliminate them.
2.4. Repairs technical equipment and carries out minor repairs to components and mechanisms of machine tools.
2.5. Keeps records of existing equipment (mandrels, fixtures, etc.) and orders spare parts in a timely manner.
2.6. Performs operations related to setting up machines.
2.7. Treats equipment and fixtures with care and maintains them in good condition. in working condition and cleanliness, does not leave operating equipment unattended.
3. Rights of a repairman
A repairman has the right:
3.1. Require the administration to ensure labor protection, safety and fire safety rules.
3.2. Require the provision of protective clothing in accordance with current standards.
3.3. Submit proposals for improvement of work related to the responsibilities provided for in these instructions for consideration by management.
4. Responsibility of the repairman
The repairman is responsible for:
4.1. For failure to perform and/or untimely, negligent performance of one’s official duties.
4.2. For non-compliance current instructions, orders and instructions for maintaining trade secrets and confidential information.
4.3. For violation of internal labor regulations, labor discipline, safety and fire safety rules.
